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What is freeze-drying? A plain-English guide

Freeze-drying takes the water out of food without cooking it. Here is how it works, why the fruit stays so colourful, and what that means in your kitchen.

By the Crispberry team Updated 4 min read
On this page
  1. How freeze-drying works, step by step
  2. 1. Preparation
  3. 2. Freezing
  4. 3. Primary drying (sublimation)
  5. 4. Secondary drying
  6. 5. Packing
  7. What freeze-drying does to food
  8. Freeze-dried, dried or frozen?
  9. What is it used for?
  10. A short history
  11. The bottom line

Freeze-drying is a way of preserving food by removing its water without heating it. The food is frozen solid, then placed in a vacuum. Under that very low pressure the ice does something unusual: it skips the liquid stage and turns straight into vapour. The vapour is drawn away, and what remains is dry, feather-light and almost exactly the same shape and colour as when it went in.

The technical name is lyophilisation. The everyday result is a strawberry slice that snaps like a crisp and tastes intensely of strawberry.

How freeze-drying works, step by step

1. Preparation

Fruit and vegetables are washed and, where it helps, sliced or diced. Smaller pieces dry more evenly. Whole raspberries and blueberries are often left as they are; strawberries are usually sliced.

2. Freezing

The food is frozen quickly, typically to somewhere between minus 30°C and minus 50°C. Fast freezing makes small ice crystals, and small crystals do less damage to the structure of the food. That is one reason freeze-dried fruit keeps its shape.

3. Primary drying (sublimation)

The frozen food goes into a sealed chamber and a pump lowers the pressure until it is close to a vacuum. A little warmth is added through the shelves. In these conditions ice cannot melt; it sublimates, which means it goes directly from solid to gas. The vapour is caught on a very cold condenser. This stage removes most of the water and takes many hours.

4. Secondary drying

Some water is bound more tightly within the food. The temperature is raised slightly, still under vacuum, to coax it out. By the end, the food usually contains only a few per cent moisture.

5. Packing

Dry food pulls moisture from the air eagerly, so it is packed quickly into airtight, moisture-proof packaging. Kept sealed, cool and dark, it lasts a long time. Our guide to storing freeze-dried fruit covers what to do once the pack is open.

What freeze-drying does to food

It keeps the shape and colour. Because the water leaves as vapour from a frozen structure, the food does not shrivel the way a raisin or a sun-dried tomato does. A freeze-dried raspberry still looks like a raspberry.

It concentrates the flavour. Fresh strawberries are about 90 per cent water. Take that away and everything else, including the natural sugars, acids and aroma, is packed into about a tenth of the weight.

It changes the texture completely. The tiny spaces where ice used to be are left as air pockets, which gives the crisp, airy, melt-in-the-mouth crunch. Add water and those pockets fill up again, which is why freeze-dried food rehydrates so quickly.

It is gentle on nutrients. Heat is the enemy of several vitamins. Because freeze-drying happens at low temperatures, it is widely regarded as one of the gentlest drying methods. It is not magic, though: some losses still occur during preparation and storage, and values vary from product to product, so the label is your best guide.

Worth knowing: weight for weight, freeze-dried fruit has far more sugar and calories than fresh fruit, simply because the water has gone. A small handful goes a long way. The NHS counts 30g of dried fruit as one portion of your 5 A Day.

Freeze-dried, dried or frozen?

Freeze-dried Dehydrated (air-dried) Frozen
How water is removed As vapour, from frozen, under vacuum Warm air over hours It is not removed
Texture Crisp and airy Chewy or leathery Soft when thawed
Shape and colour Very close to fresh Shrunken and darker Close to fresh
Storage Cupboard, sealed Cupboard, sealed Freezer
Rehydrates In minutes Slowly, never fully Not applicable
Weight Very light Light Same as fresh

There is a fuller comparison in freeze-dried vs dehydrated.

What is it used for?

  • Breakfasts: stirred into porridge, scattered on cereal or yoghurt.
  • Baking: folded into sponge, pressed into shortbread, or blitzed into a powder to colour and flavour buttercream without making it runny.
  • Snacking: straight from the pack, in lunchboxes or on a walk.
  • Everyday cooking: freeze-dried peas and sweetcorn go straight into soups, risottos and noodles.
  • Hiking and camping: full flavour for almost no weight in your rucksack. Our fresh to freeze-dried converter shows just how much weight you save.
  • Drinks: as a garnish for cocktails and a colourful rim for glasses.

A short history

Forms of freeze-drying are very old: communities in the high Andes have long preserved potatoes by letting them freeze overnight and dry in the thin mountain air. The modern, machine-driven process was developed in the twentieth century, first for medical supplies and later for instant coffee. Space programmes made "astronaut food" famous. Today the same idea is used for everything from berries to whole meals.

The bottom line

Freeze-drying is simply a very gentle way to take water out of food. It costs more than ordinary drying, but it gives you fruit and vegetables that keep for a long time, weigh very little and still look and taste like themselves.

Good questions, short answers

Is freeze-dried food the same as frozen food?

No. Frozen food still contains all its water, as ice, and must stay in the freezer. Freeze-dried food has had almost all of its water removed, so it is dry, light and keeps in a cupboard.

Does freeze-dried fruit have anything added to it?

Plain freeze-dried fruit is just fruit. Nothing needs to be added because removing the water is what preserves it. Some products are sweetened or coated, so check the ingredients list.

Why is freeze-dried fruit more expensive than dried fruit?

The process is slow and uses a lot of energy. A batch can spend a day or more in the machine, and it takes roughly 10 kilograms of fresh strawberries to make 1 kilogram of freeze-dried ones.

Can I freeze-dry food in a normal freezer?

Not really. A home freezer can freeze food but cannot create the vacuum that lets ice turn directly into vapour. Food left uncovered in a freezer will slowly dry out, but the result is freezer burn, not freeze-dried food.

Sources

  1. Food Standards Agency: food safety and hygiene guidance
  2. NHS: 5 A Day portion sizes

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